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Evidence Guide: AURV326266AA - Repair body panels (beating and split repair)

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURV326266AA - Repair body panels (beating and split repair)

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for work

  1. Work instructions are used to determine job requirements including method, material and equipment.
  2. Job specifications are read and interpreted.
  3. OH&S requirements, including dust and fume collection, breathing apparatus, eye and ear personal protection needs are observed throughout the work.
  4. Material for repair is selected appropriate to application.
  5. Equipment and tooling are identified and checked for safe and effective operation.
  6. Procedures are determined to minimise waste material.
  7. Procedures are identified for maximising energy efficiency while completing the job.
Work instructions are used to determine job requirements including method, material and equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Job specifications are read and interpreted.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OH&S requirements, including dust and fume collection, breathing apparatus, eye and ear personal protection needs are observed throughout the work.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Material for repair is selected appropriate to application.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment and tooling are identified and checked for safe and effective operation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures are determined to minimise waste material.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures are identified for maximising energy efficiency while completing the job.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out metal panel beating repairs

  1. Correct information is accessed and interpreted from manufacturer/component supplier specifications.
  2. Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
  3. Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
  4. Repairs are carried out to pre-paint condition.
  5. Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
  6. Repairs are checked to specification and workplace/equipment records are completed to site requirements.
Correct information is accessed and interpreted from manufacturer/component supplier specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are carried out to pre-paint condition.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are checked to specification and workplace/equipment records are completed to site requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out metal panel split repairs

  1. Correct information is accessed and interpreted from manufacturer/component supplier specifications.
  2. Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
  3. Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
  4. Repairs are carried out to pre-paint condition.
  5. Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
  6. Repairs are checked to specification and workplace/equipment records are completed to site requirements.
Correct information is accessed and interpreted from manufacturer/component supplier specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are carried out to pre-paint condition.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are checked to specification and workplace/equipment records are completed to site requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out metal heat shrinking operations

  1. Correct information is accessed and interpreted from manufacturer/component supplier specifications.
  2. Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
  3. Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
  4. Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
  5. Repairs are checked to specification and workplace/equipment records are completed to site requirements.
Correct information is accessed and interpreted from manufacturer/component supplier specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are checked to specification and workplace/equipment records are completed to site requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean up work area and maintain equipment

  1. Material that can be reused is collected and stored.
  2. Waste and scrap is removed following workplace and environmental procedure.
  3. Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
  4. Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.
  5. Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures.
  6. Tooling is maintained in accordance with workplace procedures.
Material that can be reused is collected and stored.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste and scrap is removed following workplace and environmental procedure.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tooling is maintained in accordance with workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements

communicating effectively with others in associated areas

selecting methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

applying panel beating repair procedures to industry standard

applying split-panel repair procedures to industry standard

applying heat shrinking procedures to industry standard

applying vehicle protection methods

completing workplace/equipment records.

Context of, and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated automotive site.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with regulatory requirements including Australian Standards.

The following resources should be made available:

workplace location or simulated workplace

material relevant to repair of body panels

equipment, hand and power tooling appropriate to repair of body panels

activities covering mandatory task requirements

specifications and work instructions.

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the Automotive Industry's RS&R Training Package.

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.

Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.

Assessment may be applied under project related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment

Required Skills and Knowledge

Required skills

apply research and interpretive skills sufficient to locate, interpret and apply manufacturer/component supplier specifications, workplace policies and procedures

apply analytical skills required for identification and analysis of technical information

apply plain English literacy and communication skills in relation to dealing with customers and team members

apply questioning and active listening skills for example when obtaining information from customers

apply oral communication skills sufficient to convey information and concepts to customers)

apply planning and organising skills to own work activities, including making good use of time and resources, sorting out priorities and monitoring own performance

interact effectively with other people both on a one-to-one basis and in groups, including understanding and responding to the needs of a customer and working effectively as a member of a team to achieve a shared goal

establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage

use mathematical ideas and techniques to correctly calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks

use workplace technology related to repair of body panels including use of specialist tooling, measuring equipment, use of communication devices and reporting/recording of results

Required knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements

technical information

metal material types and stress limits

panel beating and split panel repair methods and techniques

heat shrinking methods and techniques

work organisation and planning processes

enterprise quality processes

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Methods

Methods include metal panel beating, heat shrinking and panel split repair.

Methods should be applied under normal operating conditions.

OH&S

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise OH&S policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and OH&S, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous material and substances.

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.

Safe operating procedures

Safe operating procedures are to include, but not limited to conduct of operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors.

Emergency procedures

Emergency procedures related to this unit are to include but may not be limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation.

Environmental requirements

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.

Quality requirements

Quality requirements are to include but not be limited to regulations including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.

Statutory/regulatory authorities

Statutory/regulatory authorities may include Federal, State and Territory and local authorities administering acts, regulations and codes of practice.

Tooling and equipment

Tooling and equipment may include hand tooling, power tooling and equipment, templates, welding equipment, heat shrinking equipment, vehicle protection, special tooling and lifting equipment.

Materials

Materials may include welding consumables and cleaning material.

Communications

Communications are to include but not be limited to verbal and visual instructions and fault reporting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to repair of body panels

regulatory/legislative requirements pertaining to Automotive industry including Australian Design Rules

engineers design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards.